M3 M6 M8 Steel Rivet Flange Nuts And Bolts T Nuts Bolt And Nut Vibratory Feeder
Product Introduction:
Nut conveyor is a key auxiliary equipment in modern industrial automation production lines. As an intelligent "material distribution unit", it seamlessly integrates with robotic arms, PLC main controllers, visual systems, and locking actuators (such as electric batch and servo tightening shafts) to form a complete automated assembly workstation. Its professional value lies in achieving precise synchronization between nut supply and the entire production cycle, which is an indispensable foundation for flexible manufacturing systems and intelligent factories.
Features:
1. High speed conveying capacity: Using compressed air as the power core, the nut is instantly blown to the designated position through a precisely designed conveying pipeline, and the entire process is completed in milliseconds. It is particularly suitable for assembly lines with extremely high production pace requirements and can significantly improve overall assembly efficiency.
2. Simplified system structure: mainly composed of vibration disk sorting unit and high-pressure blowing unit, with fewer mechanical moving parts. This concise design brings higher reliability and lower failure rates, and daily maintenance work is relatively simple, usually only requiring ensuring a clean gas source and smooth track.
3. Excellent cost-effectiveness: This type of solution is one of the lowest initial investment and long-term maintenance costs in achieving automated conveying functionality. It provides an ideal entry point for many businesses with limited budgets or those seeking quick automation returns, with a short investment payback period.
4. Flexible installation adaptability: The conveying pipeline can be flexibly laid out according to the spatial layout of on-site equipment and workstations, and can bypass some obstacles to deliver nuts to narrow or special angle positions that are not easily accessible by robotic arms.
Technical Parameters:
| | AC220V, 50Hz / 60Hz; Max 250 - 400VA |
| | Square, round. Hexagon, T, dome, with cover, with rib, collar etc. |
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| | 9L (10,000 pcs for M6 nut) |
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General Structures:
Detailed Images:
Feeding Nozzle: The nut conveying gun is the end effector of an automated assembly line, typically consisting of a metal gun body, customized feeding nozzles, and detection sensors. It is connected to the feeding system through a conveying hose, installed at the front end of the robotic arm, and is specifically responsible for receiving and temporarily storing individual nuts conveyed. It is the final gripper for achieving automated tightening
Vibration disk/Hopper: It is a bowl shaped container with a spiral ascending track inside. By using electromagnetic force or motor drive to generate high-frequency micro amplitude vibration, the stacked nuts are used to climb in an orderly manner along a spiral track. During this process, the nuts will be oriented through specific track structures (such as notches, stops, blow holes, etc.) to ensure that all nuts enter the next stage in a uniform posture (such as threaded holes facing up/down). It is like the "heart" of the system, providing stable and orderly "blood" (nut) for subsequent processes.
Direct Vibration Feeder: A linear vibration track, usually separated from but tightly connected to the vibration disc base. It serves as a 'buffer and acceleration channel'. Receive the directional nut gushing out from the outlet of the vibrating disc, and through its own linear vibration, smoothly and continuously transport the nut to the next stage - the separation mechanism. It can effectively eliminate congestion at the outlet of the vibrating disc and provide stable and uniform nut flow for separation.
Pneumatic System: Including gas source interface, filter, pressure reducing valve, oil mist device (triple piece), and solenoid valve. The 'power muscles' that make up the device. Provide clean, dry, and pressure stable compressed air. This airflow is both the "power source" that drives the nut to move at high speed inside the pipeline, and may also be the "driver" that drives the cylinder type separation mechanism.
Scene Images:
Application:
Supporting Point Projection Welding Machines:
The nut conveyor and fixed spot welding machine are typically connected in series within automated production lines, forming an efficient nut welding unit. Their collaborative process is as follows: First, the nut conveyor uses a vibratory bowl for orientation and alignment, precisely blowing nuts through pneumatic tubes onto the positioning pins of the welding gun electrode head. Next, the spot welding machine drives the upper electrode to descend, ensuring the workpiece and nut are tightly pressed together, while the internal clamping device of the conveyor supports the nut from the rear to prevent displacement. Finally, the spot welding machine applies a high instantaneous current, causing the nut's welding protrusion and the workpiece contact surface to melt instantly, forming a weld nugget and achieving permanent fixation. The entire process is coordinated via PLC signals, enabling seamless integration of automatic nut feeding, precise positioning, and high-strength welding, significantly improving production cycle time and welding quality consistency.
Double Heads Capacitor Energy Storage Point Projection Welding Machine
This double headed nut energy storage welding machine achieves efficient dual station synchronous welding by equipping two independent nut conveyors. It can simultaneously implant nuts at two points on the workpiece, which can nearly double the efficiency compared to single head equipment and greatly optimize the production cycle. This design is particularly suitable for sheet metal parts, chassis cabinets, and other products that require intensive welding of multiple nuts. While ensuring precise positioning and firm welding, it also ensures the continuity and high output of the production process.
FAQ:
1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
5. How to contact you?
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Company Profile:
Product Tags:
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M3 M6 M8 Steel Rivet Flange Nuts And Bolts T Nuts Bolt And Nut Vibratory Feeder Images
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